Silicon nitride riser

Application: low pressure casting. Performance characteristics: corrosion resistance, high temperature resistance, low coefficient of thermal expansion (less deformation), good sealing performance.
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Silicon nitride riser is a kind of special refractory ceramic material, it is one of the key components of low pressure casting machine, its performance and stability directly affect the quality and production efficiency of casting products.


The working principle is: the lower end is inserted into the aluminum alloy molten liquid of the holding furnace, the upper end is connected to the casting mold cavity, and the aluminum alloy molten liquid enters the mold cavity from the bottom to the top through the pressure. According to the working conditions, the riser pipe should have good thermal shock resistance, corrosion resistance of aluminum alloy molten liquid, non-wetting with aluminum alloy molten liquid, good air tightness and thermal shock fatigue resistance.


Advantages of silicon nitride riser :


Corrosion resistance


High temperature resistance


Good sealing performance


Good thermal shock resistance, no slag, no explosion


The oxidation resistance and non-wetting characteristics with aluminum molten liquid and other metal solutions make it an ideal material for the riser pipe, water nozzle, riser and so on in the metallurgical low pressure casting industry


Long service life, small loss: its service life is 5-20 times that of the traditional riser, which greatly reduces the number of replacement of the riser, fully realizes the continuity and automation of production, and fundamentally solves the bottleneck problem of China's low-pressure casting industry and auto parts industry


Silicon nitride riser  performance indicators :

Performance

Density/(g/cm³)

3.15≤ρ≤3.25

Elastic modulus/GPa

270≤E≤330

Poisson's ratio

0.23≤μ≤0.29

Coefficient of thermal expansion (room temperature to 500℃)/X10-6/℃

2.0≤α≤3.7

Bending strength/MPa

Four-point test

≥750

≥650

≥530


Three-point test

≥820

≥720

≥550

Vickers hardness(HV)

≥1420

≥1330

≥1270

Fracture toughness

≥6

≥5

≥5

Crushing load ratio

40%

35%

30%

microcosmic structure

Air hole/μm

≤10

≤10

≤25

Inclusion

25<S≤50

≤4

≤8

≤16

50<S≤100

≤1

≤2

≤4

100<S≤200

0

≤1

≤25

S>200

0

0

≤1


Ceramic product processing accuracy :

Item

Precision value

Dimensional exact values

Up to 0.001mm

Degree of finish

Up to mirror

The number of concentricities

Up to 0.003mm

The number of parallelism

Up to 0.002mm

Bore tolerance

The minimum can be machined 0.005mm

Straight groove

The narrowest machined groove is 0.1*100mm

Thickness dimension

Minimum machining to 0.08mm

Screw thread

Min machining inner thread M2, outer thread no limited

Cylindricity dimension

Up to 0.004mm

Linear tolerance

Up to 0.001mm

Min aperture

The minimum processing capacity is 0.07mm


Application area : aluminum smelting industry, wheel casting industry, etc. (riser for wheel casting)