Silicon nitride gasket

Application: Mechanical engineering. Performance characteristics: porosity close to zero, water absorption is very low, low density, surface is not easy to produce oxides, lightweight characteristics.
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Silicon nitride gaskets are designed for applications in extreme environments, especially those requiring high temperature resistance and superior insulation. Custom silicon nitride gaskets offer unmatched performance benefits in high temperature, high pressure and corrosive environments due to their superior heat resistance, mechanical strength and insulation. It not only improves the operational efficiency and safety of the equipment, but also meets the precise needs of specific industrial applications through its highly customized design, greatly extending the service life and maintenance cycle of the equipment, and is an indispensable high-performance component in modern industry.


Advantages of silicon nitride gasket products:


Good wear resistance ‌ : silicon nitride ceramic gasket has extremely high hardness and wear resistance, can be used under extreme conditions such as high speed, high temperature and high pressure, is not easy to wear ‌


Good high temperature resistance ‌ : silicon nitride ceramic gasket melting point of up to 1900℃ above, can be used in high temperature environment for a long time, not easy to occur thermal expansion and deformation ‌


Good corrosion resistance ‌ : silicon nitride ceramic gasket can resist acid, alkali and other corrosive environment, not easy to damage ‌


Good oxidation resistance ‌ : there is an oxide film on its surface, which can effectively prevent the occurrence of oxidation reaction ‌


Good insulation performance ‌ : silicon nitride ceramic gasket has excellent insulation properties, can be used at high voltage, not easy to leak ‌


High mechanical strength ‌ : the bending strength at room temperature can be as high as 980MPa or more, and the strength will not decrease at high temperature ‌


High thermal stability ‌ : small thermal expansion coefficient, high thermal conductivity, good thermal shock resistance, can maintain stability in high temperature environment ‌


Stable chemical properties ‌ : in addition to hydrofluoric acid, does not react with other inorganic acids, can resist the erosion of many organic materials ‌


Low density, small specific gravity ‌ : only 2/5 of steel, good electrical insulation ‌


Silicon nitride gasket  performance indicators :

Performance

Density/(g/cm³)

3.15≤ρ≤3.25

Elastic modulus/GPa

270≤E≤330

Poisson's ratio

0.23≤μ≤0.29

Coefficient of thermal expansion (room temperature to 500℃)/X10-6/℃

2.0≤α≤3.7

Bending strength/MPa

Four-point test

≥750

≥650

≥530


Three-point test

≥820

≥720

≥550

Vickers hardness(HV)

≥1420

≥1330

≥1270

Fracture toughness

≥6

≥5

≥5

Crushing load ratio

40%

35%

30%

microcosmic structure

Air hole/μm

≤10

≤10

≤25

Inclusion

25<S≤50

≤4

≤8

≤16

50<S≤100

≤1

≤2

≤4

100<S≤200

0

≤1

≤25

S>200

0

0

≤1


Ceramic product processing accuracy :

Item

Precision value

Dimensional exact values

Up to 0.001mm

Degree of finish

Up to mirror

The number of concentricities

Up to 0.003mm

The number of parallelism

Up to 0.002mm

Bore tolerance

The minimum can be machined 0.005mm

Straight groove

The narrowest machined groove is 0.1*100mm

Thickness dimension

Minimum machining to 0.08mm

Screw thread

Min machining inner thread M2, outer thread no limited

Cylindricity dimension

Up to 0.004mm

Linear tolerance

Up to 0.001mm

Min aperture

The minimum processing capacity is 0.07mm


The  application of Silicon nitride ceramic gaskets :

It can be used to manufacture mechanical equipment bearings, seals, turbine blades, etc.